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毕业设计-平面轮廓类零件数控铣床程序及工装设计，共52页，14393字，附CAD图纸5张
摘 要
高效率、高精度加工是数控机床加工最主要特点之一。利用数控机床加工，其产品加工的质量一致性好，加工精度和效率均比普通机床高出很多，尤其在轮廓不规则、复杂的曲线或曲面、多工艺复合化加工和高精度要求的产品加工时，其优点是传统机床所无法比拟的。本课题对异性体、复杂的曲线、多工艺复合化加工进行探索，设计出三种切实可行的工艺流程及工艺装备。在产品的加工过程中，工件在夹具内的定位和夹紧显得特别重要。须根据六点定位对产品进行合理的定位，欠定位、完全定位还是过定位都须根据实际的生产过程决定。夹具是涵盖了从加工到组装的几乎所有操作过程的一种装夹设备。由于大量的加工操作需要装夹，夹具设计在制造系统中就变得非常重要，它直接影响加工质量，生产率和制造成本。本文通过分析结构特点和加工要求，制定了一套较合理的夹具设计，从而为保证该零件的加工精度将提供一种经济实用的工艺装备，具有一定的实用价值。通过对各种定位夹紧装置的分析比较，选择并组合了一套既能够满足加工要求的，又比较简洁的装置，并对各工步进行数控编程。
关键词：数控加工，工艺流程，工艺装备，夹具设计
Flat profile parts and CNC milling machine tool design procedure
ABSTRACT
The high efficiency, the precision work are one of numerical control engine bed processing most main characteristics. Using the numerical control engine bed processing, its product processing quality uniformity is good, the processing precision and the efficiency outdo compared to the ordinary engine bed very much, especially when outline not rule, complex curve or curved surface, multi-craft recombine processing and high accuracy request product processing, its merit is the traditional engine bed is unable to compare. This topic to the opposite sex body, the complex curve, the multi-craft recombine processing carries on the exploration, designs three practical and feasible technical processes and the craft equipment. In the product processing process, the work piece appears in jig localization and the clamp specially importantly. Must act according to six localizations to carry on the reasonable localization to the product, owes the localization, locates completely crosses the localization all to have to act according to the actual production process decision. The jig covered from has processed clamps the equipment to the assembly nearly all operating process one kind of attire. Because the massive processing operation needs to install clamps, the jig design changes can it be that the constant weight in the manufacture system to want, it affects the processing quality directly, the productivity and the production cost. This article through the analysis support components, the air compressor snifting valve lid as well as the supporting the unique feature and the processing request which wraps, has formulated a set of reasonable jig design, thus for guaranteed this components the processing precision will provide one economical practical craft equipment, will have certain practical value. Through to each kind of localization clamp analysis comparison, chose and combines a set both to be able to satisfy the processing request, and the quite succinct installment, and carried on the numerical control programming to each step working procedure.
Keywords: CNC machining, process, process equipment, fixture design
目 录
摘 要 2
ABSTRACT 3
第一章 零件分析 5
1.1零件的结构特点 5
1.2.1零件图纸的工艺分析 5
1.2.2加工内容以及相关要求 6
1.2.3加工要点分析 6
1.2.4零件图纸上的尺寸标注 7
1.2.5分析变形情况 7
1.2.6零件的精度要求 7
第二章 毛坯的选择 8
2.1 分析毛坯的加工余量 8
2.2分析毛坯的装夹 8
第三章 零件加工定位基准的选择 9
3.1工件的装夹 9
3.2零件粗基准的选择 9
3.3零件精基准的选择 10
第四章 选择并确定工艺装备 11
4.1刀具尺寸的选择 11
4.2刀具材料的选择 12
4.2.1刀具材料性能 12
4.2.2各种刀具材料 12
4.3量具的使用表 13
4.4切削用量的确定 13
4.4.1主轴转速的确定 14
4.4.2进给速度的确定 15
4.4.3背吃刀量的确定 16
4.4.4切削液的选择 16
第五章 工艺方案的制订 18
5.1加工方案的制订 18
5.2刀具卡片的制订 18
5.3工艺过程卡 19
5.4 工序卡 21
5.5走刀路线图 35
第六章 程序编制 39
总结 47
致谢 48
参考文献 49
附录 50