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powersafe datasafe电子书
GENERAL SAFETY INSTRUCTIONS
............................................
i
1.0 GENERAL INFORMATION .............................................. 1
1.1 Introduction ..................................................... 1
1.2 Precautions ..................................................... 1
1.3 Service ........................................................ 1
2.0 SAFETY ............................................................. 2
2.1 General ........................................................ 2
2.2 Safety Equipment and Clothing ...................................... 2
2.3 Safety Precautions ............................................... 3
2.3.1 Sulfuric Acid Burns ......................................... 3
2.3.2 Explosive Gases ........................................... 4
2.3.3 Electrical Shocks and Burns .................................. 4
3.0 INSPECTING BATTERY SHIPMENT ....................................... 6
3.1 General ........................................................ 6
3.2 Visible External Damage........................................... 6
3.3 Concealed Damage .............................................. 7
4.0 BATTERY STORAGE BEFORE INSTALLATION ............................. 8
4.1 General ........................................................ 8
4.2 Storage Interval .................................................. 8
4.3 Advance Preparation .............................................. 8
5.0 INSTALLATION CONSIDERATIONS ...................................... 9
5.1 General ........................................................ 9
5.2 Considerations for Connecting the Battery System to Operating Equipment . . 11
5.3 Considerations for Parallel Installation ............................... 11
6.0 UNPACKING AND HANDLING FOR INSTALLATION ........................ 12
6.1 General ....................................................... 12
6.2 Recommended Installation Equipment and Supplies .................... 12
6.3 Cell/Jar Handling................................................ 13
6.3.1 Small Cell Handling (C) ..................................... 13
6.3.2 Medium Cell Handling (E and F) .............................. 13
6.3.3 Large Cell Handling (D and G) ............................... 15
7.0 SYSTEM INSTALLATION .............................................. 18
7.1 System Layout ................................................. 18
7.2 Installation Considerations ........................................ 19
7.2.1 Installation Precautions ..................................... 19
7.2.2 Arrangement ............................................. 19
7.2.3 Spacing ................................................. 19
7.3 Battery Installation............................................... 20
7.4 Preparing and Installing Connections ................................ 23
7.4.1 Terminal Posts ........................................... 23
7.4.2 Intercell Connectors ....................................... 23
7.4.3 Terminal Plates ........................................... 26Publication No. US-FL-IOM-001
www.enersysinc.com August 2003 vi
8.0 INITIAL and/or FRESHENING CHARGE .................................. 28
9.0 OPERATION ........................................................ 30
9.1 Float Operation ................................................. 30
9.2 Hydrometer Readings - Specific Gravity .............................. 31
9.3 Full-Charge Specific Gravity ....................................... 31
9.4 Equalizing Charge............................................... 33
9.4.1 Equalizing Charge Method .................................. 33
9.5 Operating Temperature........................................... 34
10.0 BATTERY TAPS ..................................................... 35
11.0 PILOT CELL ......................................................... 35
12.0 MAINTENANCE ...................................................... 36
12.1 Battery Cleaning ................................................ 36
12.1.1 Standard Cleaning ........................................ 36
12.1.2 Corrosion Cleaning ........................................ 36
12.1.3 Heavy Corrosion Cleaning .................................. 37
12.1.4 Cleaning Flame Arrestors ................................... 38
12.1.5 Replacing or Isolating a Cell ................................. 38
12.2 Maintenance Records ............................................ 39
12.3 Corrective Actions............................................... 40
12.4 Adding Water .................................................. 40
12.5 Quality of Water ................................................ 41
STORAGE BATTERY REPORT.......................................... 42
12.6 Filling & Charging Moist-Charged Cells .............................. 43
13.0 TEST PROCEDURES ................................................. 45
13.1 Procedure for Battery Capacity Tests ................................ 45
APPENDIX - HYDROGEN EVOLUTION CALCULATION ........................... 49
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